Mack ASET AI/AMI Diesel Engine Repair Manual


Covers: Mack ASET AI, AMI Diesel Engine w/ EGR
Pages: 494
Format: PDF file
File size: 43mb
Compatibility: Windows/Mac/Tablet
Notes: Instant digital download only – no printed copy or CD-ROM media.

This manual contains mechanical removal, installation and overhaul procedures for Mack ASET AC Diesel Engines. Complete specifications for overhaul/repair are included in addition to illustrations to guide the diesel mechanic through the process.

Topic List:

  • About The Mack ASET Diesel Engine
  • Engine Model Identification
  • Description And Operation
  • Engine Design Features
  • Component Location View
  • Engine Symptom Diagnosis For Mack Aset Engines
  • Camshaft Timing And Lobe Lift Checks
  • Chassis-mounted Charge Air Cooling Tests
  • Cylinder Head And Cylinder Block Leak Test Procedure
  • Engine Brake Tests (Mack Powerleash)
  • Engine Brake Tests (J-tech)
  • Lubrication System Maintenance For Aset Engines
  • Fuel Filter Element Replacement For Aset Ai/ami Engines
  • Coolant Conditioner Element Replacement For Aset Engines
  • Drive Belt Replacement And Tensioning For Aset Ai/ami Engines
  • Engine Removal
  • Engine Disassembly
    • General Instructions
    • Filter Element Removal
    • Dipstick Tube Removal (Front-redesign)
    • Oil Cooler And Oil Filter Mounting Bracket Assembly Removal
    • Mounting Engine In Stand
    • Alternator Removal
    • Engine Electronic Control Unit (Eecu) Removal
    • Thermostat Housing Removal
    • Water Pump Assembly Removal
    • Coolant Manifold Removal
    • Air Inlet Manifold Removal
    • Turbocharger Removal
    • Fuel Nozzle Inlet Tube Assembly Removal
    • Exhaust Manifold Removal
    • Engine Wiring Harness Removal
    • Electronic Unit Pump (Eup) Removal
    • Oil Fill Tube Removal
    • Air Compressor Removal
      Cylinder Head Cover And Spacer Removal
    • Rocker Arm, Valve Yoke And Push Rod Removal
    • Revised Rocker Arm Shaft Mounting Bolts
      Nozzle Holder Removal
    • Cylinder Head Assembly Removal
    • Vibration Damper And Crankshaft Hub Removal
    • Oil Pan Removal
    • Oil Pump Removal
      Front Cover Removal
    • Auxiliary Shaft Removal
    • Camshaft Removal
    • Piston And Connecting Rod Assembly Removal
    • Flywheel Removal
    • Flywheel Housing Removal
    • Main Bearing Cap Removal
    • Crankshaft Removal
  • Cylinder Block Reconditioning
    • Special Tools Required
    • Piston Cooling Spray Nozzle Removal
    • Cylinder Sleeve Removal
    • Cleaning And Inspection
    • Cylinder Sleeve Counterbore
    • Cup Plug Replacement
    • Pipe Plug Replacement
    • H-ring Replacement
    • Camshaft Bushing Replacement
    • Auxiliary Shaft Bushing Replacement
    • Cylinder Sleeve Installation
    • Piston Cooling Spray Nozzle Installation
    • Cylinder Block Dowel Pin Replacement
  • Crankshaft And Flywheel Bench Procedures
    • General Information
    • Crankshaft Inspection
    • Crankshaft Dowel Pin Replacement
    • Crankshaft Gear Replacement
    • Crankshaft Wear Ring Installation
    • Flywheel Inspection And Resurfacing
  • Auxiliary Shaft And Camshaft Bench Procedures
  • Connecting Rod And Piston Bench Procedures
  • Cylinder Head Overhaul
    • Special Tools Required
    • Inlet And Exhaust Valve Removal
    • Cylinder Head Cleaning And Inspection
    • Fire Ring Groove Cutting
    • Valve Guide Replacement
    • Valve Seat Insert Replacement
    • Valve Spring Inspection
    • Injection Nozzle Holder Insert Replacement
    • Valve Yoke Guide Pin Replacement
    • Cylinder Head Cup Plug Replacement
    • Cylinder Head Pipe Plug Replacement
    • Inlet And Exhaust Valve Inspection
    • Inlet And Exhaust Valve Installation
    • Valve Rocker Arm Shaft Bench Procedures
  • Lubrication System Bench Procedures
  • Cooling System Components Bench Procedures
  • Fuel System Component Bench Procedures
  • Engine Reassembly
  • Engine Installation
  • Electronic Unit Pump Replacement (In-chassis)
  • Camshaft Replacement (In-chassis)
  • Exhaust Valve Yoke Pin And Valve Rotator Inspection And Replacement Criteria (In-chassis)
  • Valve Lifter H-ring Dislodgement And Alignment Inspections (In-chassis)
  • Cooling System Service Procedures (In-chassis)
  • Engine Setup And Adjustments
    • Fuel Injection Timing
    • Valve Adjustment
    • Valve Adjustment Procedure
    • Electronic Unit Pump (Eup) Calibration
  • Engine Speed And Position Sensors Installation And Adjustment
  • Engine Final Preparation And Operational Check
  • Rebuilt Engine Run-in Procedures
  • Aset Ai/ami Engine Mechanical Specifications
  • Aset Engine Assembly Lubricants And Sealants
  • Aset Ai/ami Engine Drive Belt Specifications (Engines With Front-redesign Configuration)
  • Schematic & Routing Diagrams
  • Aset Ai/ami Engine Systems Schematics
  • Aset Engine Special Tools
  • Fastener Identification
  • Torque Wrench Use
  • Turbocharger Failure And Actions Required To Avoid Repeat Failure
  • Index


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SKU: MACK-5110 Category:


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