JCB Business Solutions GenSet Operator’s Manual

Covers: JCB GENERATOR SET – BUSINESS SOLUTIONS SERIAL NUMBER 1650000 TO 1699999
Pages: 104
Format: PDF file
Compatibility: Windows/Mac/Tablet
Notes: Instant digital download only – no printed copy or CD-ROM media.

Contains JCB operating information as well as illustrations and diagrams for the JCB Business Solutions GenSet.

Topics in the JCB Business Solutions GenSet Operator’s Manual include:

Introduction
About This Manual
Cross References
Component Identification
Data plate
Important Information
The Operator Manual
Safety Warnings
Checklists
General Safety
Operating Safety
Maintenance Safety
Routine Maintenance
Service Requirements
Health and Safety
Lubricants
Service Schedules
Introduction
How to Use the Service Schedules
Service Schedule Checklist
Battery
Connection and Disconnection (battery arrangement)
Charging the Battery
Battery Maintenance
Battery Life
Cooling System
Checking and Adding Coolant
Coolant Mixtures
Cleaning the Radiator
Pre Start Checks
Checks After Running
Cleaning
Alternator
Introduction
Safety Precautions
Installation
Lifting
Protection
General Information
The E1C/4 Alternator
Reference Standards
Operating Conditions
Service and Maintenance
Winding Condition
Spares and After Sales Service
Ordering Parts
Lighting Tower
General Specification
Dimensions
Operation
Use of Lighting Tower Auxiliary Power
Fault Finding
KS1 Digital Control Panel
Introduction
Features
Components
Operation Modes
Data
Engine
Introduction
Component Identification
Location of Labels
97/68/EC Directive Certified Engines
Engine Family
Engine Oil and Filter
Recommended Oils
Engine Oil Capacity
Checking the Oil Level
Changing the Oil and Filter
Cooling System
Check and Adjust Fan Belt
Drain and Refill the Coolant
Fuel System
Fuel Specifications
Additional Technical Fuel Requirements
Bio-Diesel Fuels
Injectors
Priming the Fuel System
Water Separator and Fuel Filter
Inlet and Exhaust System
To Renew the Air Cleaner Outer Element
Turbocharger (4TNV84T, 4TNV98T)
Crankcase Breather System
Valves
Technical Data
Description of Model Number
General
Data by Engine Model
Engine – Fault Finding
Introduction
Fault Finding Charts
A Charts – Engine
B Charts – Fuel
C Charts – Lubricating Oil
D Charts – Coolant
Connection and Wiring Diagrams
Control Panel Schematics
KS1 Wiring Diagrams
Introduction
Machine Model and Serial Number
About This Manual
Cross References
Component Identification
Data plate
Important Information
The Operator Manual
Safety Warnings
Safety, Yours and Others
Checklists
General Safety
Introduction
Operating Safety
Maintenance Safety
Installation
Unpacking
Site Installation
Outdoor Installations
Indoor installations
Generator Set Room
Basic Elements to be considered
Routine Maintenance
Service Requirements
Health and Safety
Lubricants
Service Schedules
Introduction
Battery
Connection and Disconnection (battery arrangement)
Charging the Battery
Battery Maintenance
Battery Life
Cooling System
Checking and Adding Coolant
Coolant Mixtures
Cleaning the Radiator
Pre Start Checks
Checks After Running
Cleaning
CP1 and CP2 Digital Control Panels
Introduction
The panel provides the following readings of the electric mains supply: 31
The panel provides the following engine features information:
The panel controls the following functions of the engine:
Password
Control Panel Front Views
Control Panel Push Buttons
Operating mode buttons
Command buttons
Display Buttons
Contactors Buttons (CP2 only)
Data LEDs
Engine Status LEDs
Alarm LEDs
Electric Power Status LEDs
Starting and Stopping – Manual Mode
Starting
Stopping
Starting and Stopping – Automatic Mode
Operational Modes
Test Mode (CP2 only)
Block Mode (CP1 only)
Block Mode (CP2 only)
Activation of Contactors (CP2 only)
Linking Generators and Transfer Panels
Alarms
Engine Alarms
Generator Set Alarms
Mains Alarms (CP2 only)
Transfer Fuel Pump (Optional)
ATP1 Digital Control Panel (option)
Introduction
The automatic transfer panel provides the following readings of the electric
mains supply:
Outputs to allow Monitoring of Controller Operating Conditions
Control Panel Front View
Control Panel Push Buttons
Operating mode buttons
Command buttons
Display Buttons
Contactors Buttons
Data LEDs
Starting and Stopping – Manual Mode
Starting
Stopping
Starting and Stopping – Automatic Mode
Introduction
Starting
Stopping
Operational Modes
Integrated Generator Set Mode
Test Mode
Block Mode
Activation of Contactors
Inputs and Outputs
Digital Input (Non Programmable)
Programmable Inputs
Digital Outputs
Alarms
Contents
iii iii
Contents Page No
Electrical Characteristics
Wiring Diagrams
Alternator
Introduction
Safety Precautions
Designation
Installation
Lifting
AVR Settings and Type
Protection
Alternator Terminal Connections
Series Star
Parallel Star
Series Delta
Double Delta
Parallel Zig-Zag
Fault Finding
Service and Maintenance
Winding Condition
Winding Condition Assessment
Spares and After Sales Service
Ordering Parts
Engine Maintenance
Engine
Connection and Wiring Diagrams
Introduction
CP1 and CP2 Wiring Diagrams
ATP1 Wiring Diagrams

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