Toyota 6HBW20 Forklift Repair Manual (S/N 10011-17000)

Covers: Toyota 6HBW20 Forklift serial numbers 10,011 to 17,000
Pages: 140
Format: PDF file
Compatibility: Windows/Mac/Tablet
File size: 4mb
Notes: Instant digital download only – no printed copy or CD-ROM media.

This repair manual contains maintenance, specifications and repair procedures for the Toyota 6HBW20 Forklift (SN 10,011 to 17,000). View the repair manual on your computer or print off detailed specifications, service and maintenance instructions, including illustrations, as needed. Inside this manual you will find all the detailed information needed to correctly perform maintenance and repairs.

The following is a list of topics in the Toyota 6HBW20 Forklift (SN 10,011 to 17,000) Repair Manual

Includes Parts Manual

General Information
General Maintenance Instructions
Maintenance Practices
Specifications
Hydraulic
Component Identification
Standard Torque Data For Bolts
Conversion Table
Decals
Decimal Equivalent Chart
Planned Maintenance (PM)
Inspection Form
PM Schedule and Procedure
Daily Inspection
Monthly PM Service (or 100 Hrs.)
Semiannual Service (or 500 Hrs.)
Annual PM Service (or 1000 Hrs.)
Lubrication Points
Fill Points
PM Chart
Lubrication Equivalency Chart
Scheduled Maintenance
Batteries
Motors
Motor Cleaning
Brush Care
Maintenance Schedule
Motor Maintenance Inspection Chart
Brush Replacement
Motor Overheating
Motor Test for Open Circuit
Motor Open Circuit Test Procedure
Short Circuit Test
Armature Shorts
Motor Grounds Test
Grounds
Hydraulic
Oil Selection
Changing Reservoir Fluid
Power Section
Special Tools
Battery-Pak Lifter
Bearing Installation Tool
Control Head Unit
Removal and Installation
Head Unit Removal
Control Handle Removal
Load Wheel
Repair and Replacement
Drive Wheel
Removal
Drive Unit
Removal
Installation
Axle Seal Removal
Installation
Drive Unit Assembly
Drive Unit
Disassembly
Assembly
Drive Motor
Removal
Drive Motor Brush Replacement
Drive Motor Disassembly
Installation
Controller Assembly
Throttle Potentiometer Setting
Battery Replacement
Battery Wiring Hookup
Brake
Brake Adjustment
Brake Interlock Switch
Brake Linkage Removal
Brake Linkage Installation
Brake Shoe Removal and Installation
Lift/Lower
Lift
Hydraulic
Lower
Pump and Motor
Installing Solenoid Valve
Removing Reservoir
Installing the Reservoir
Hydraulic Cylinder
Cylinder Disassembly
Inspection
Cylinder Assembly
Cylinder Installation
Lift Limit Switch
Troubleshooting
No Lift
Forks Do Not Lower
Forks Will Not Hold Load
Traction System
Transistor Control (Motor Controller)
Current Limiting
Low Voltage Cutback
Thermal Protection
Runaway Protection
Static Return to Neutral Protection
Plugging
Controller Keyswitch Input
Controller Thumbwheel Throttle Inputs
Emergency Reverse Plug Breaking Inhibit
Traction System Adjustments
Adjustment Panel
Potentiometer Adjustments
Theory
Preparing to Travel
Diredionalfipeed Control Forward
No reverse travel
Troubleshooting
Timer
Controller
High Speed Parameter
Maintenance
Safety
Diagnostics and Troubleshooting
Programmer Diagnostics
Programmer Operation
Peace-of-mind Programming
Programmer Self Test
Programmer Menus
Appendix
Hydraulic Schematic
Electrical Schematic
Motor Controller Specifications
Glossary
Alphabetical Index

Example Repair Manual content (actual manual may vary):

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