Thermo King TS-200, TS-300 Maintenance Manual

$19.99 $14.99

Covers: Thermo TS-200 & TS-300

  • System TS-200 30 SR (919180)
  • System TS-200 50 SR 230V (919181)
  • System TS-200 50 SR 460V (919182)
  • System TS-300 30 SR (919190)
  • System TS-300 50 SR 230V (919191)
  • System TS-300 50 SR 460V (919192)

Pages: 148
Format: PDF file
File size: 11mb
Compatibility: Windows/Mac/Tablet
Notes: Instant digital download only – no printed copy or CD-ROM media.

The information in this manual is provided to assist owners, operators and mechanics in the proper upkeep and maintenance of Thermo King TS-200 & TS-300 units.

Topics:

List of Figures
Safety Precautions
General Practices
Auto Start/Stop
Refrigerant
First Aid
Refrigeration Oil
First Aid
Electrical Hazards
Microprocessor Service
Welding of Units or Truck Bodies
High Voltage
Low Voltage
Unit Decals
Specifications
Engine
Belt Tension
Refrigeration System
Engine Clutch – Hilliard
Electrical Control System
Defrost Timer
Thermostat
Electrical Components
Electric Standby (Model 50 Unit Only)
TS-200
TS-300
Standby Power Requirements
Air Switch
Maintenance Inspection Schedule
Unit Description
ThermoGuard μP-T Controller
Data Acquisition System (Optional)
Clutch
Unit Features
Unit Instruments
Unit Protection Devices
Unit Operation
Pretrip Inspection (Before Starting Unit)
ThermoGuard μP-T Smart ReeferTM (SR) Microprocessor
Displaying Operating Data
Entering Setpoint Temperature
Starting Unit (Full Unit Self Check)
Selection of Operating Modes on CYCLE-SENTRY Equipped Units
Selecting CYCLE-SENTRY or Continuous Run Mode (Diesel or Electric Operation)
Initiating Manual Defrost
Displaying and Clearing Alarm Codes
Restarting the Unit
After Start Inspection
Loading Procedure
Post Load Procedure
Post Trip Checks
Unit Photographs
μP-T System Description
General Description
μP-T Control System
Microprocessor Power Switch
Optional Electric Standby (Model 50 Units Only)
Optional Model 50 Features
Remote Control Panel Features
Keypad Keys
Understanding the Display
Display Icons
Reading a Typical Display
The Standard Display
Changing The Setpoint
Selecting CYCLE-SENTRY or Continuous Mode
Starting The Engine
Initiating a Manual Defrost Cycle
Checking The Software Revision
Viewing Prompt And Display Screens
Viewing and Clearing Alarm Codes
μP-T Unit Self Check Test
Electrical Maintenance
Alternator (Prestolite) Charging System Diagnostic Procedures
Excessive Voltage Output
Battery
Unit Wiring
Electrical Contacts
Charging System (12 Vdc)
Preheat Buzzer
RPM Sensor
Glow Plugs
Condenser/Evaporator Fan Rotation (Electric Standby Operation)
Defrost Air Switch Checkout and Adjustment
High Capacity TherMaxTM Heating System
Cool Mode
Heat/Condenser Evacuation Mode
Defrost Mode
Start Up Mode
Engine Maintenance
EMI 2000
Engine Lubrication System
Engine Oil Pressure Sensor
Engine Oil Change
Oil Filter Change
Crankcase Breather
Engine Air Cleaner (EMI 2000)
Engine Cooling System
General Description
ELC (Extended Life Coolant)
Engine Thermostat
Engine Fuel System
Bleeding the Fuel System
Draining Water from Fuel Tank
Fuel Filter Replacement
Electric Fuel Pump
Injection Pump
Adjust Engine Valve Clearance
Fuel Limit Screw
Engine Mounts
Restraining Mount Adjustment
Integral Fuel Solenoid
Fuel Solenoid Diagnostic and Replacement
Engine Speed Adjustments
Low Speed Adjustment
High Speed Adjustment
Belts
Engine/Electric Motor Belt
Electric Motor/Compressor Belt
Alternator Adjustment
Idler Pulley Bearing and Seal Installation
Assembly Instructions
Refrigeration Maintenance
Evacuation
Set Up and Test of Evacuation Equipment
Unit Evacuation
Unit Charging
Remove Refrigerant Hoses
Refrigerant Leaks
Refrigerant Charge
Testing the Refrigerant Charge with an Empty Box
Testing the Refrigerant Charge with a Loaded Box
Checking Compressor Oil
High Pressure Cutout (HPCO)
Low Side Pump Down
Refrigeration System Checks
Three-way Valve Condenser Pressure Bypass Check Valve
Discharge Pressure Regulator Valve
Refrigeration Service Operations
Accumulator
Removal
Installation
Compressor
Removal
Installation
Shaft Seal Change Procedure
Compressor Oil Filter Replacement
Scroll Compressor Oil Change
High Temperature Cutout Switch Change Procedure
Liquid Injection Fitting Change Procedure
Condenser/Radiator Coil
Removal
Installation
Receiver Outlet Check Valve
Removal
Installation
Liquid Injection Valve
Removal
Installation
Dehydrator (Filter-Drier)
Removal
Installation
Evaporator Coil
Removal
Installation
Expansion Valve Assembly
Removal
Installation
Cleaning In-line Screen
Heat Exchanger
Removal
Installation
High Pressure Cutout Switch
Removal
Installation
High Pressure Relief Valve
Removal
Installation
Pilot Solenoid
Removal
Installation
Receiver Tank
Removal
Installation
Three-Way Valve Condenser Pressure Bypass Check Valve Repair
Removal
Installation
Three-way Valve Repair
Removal
Installation
R-404A
Unit Identification
Availability
Leak Detection
Compressor Oil
Compressors Shipped with POE Oil
Equipment Recommendations For Use With R-404A
Gauge Manifold Sets
Refrigerant Recovery
Suction Pressure Regulator Valve
Removal
Installation
Hilliard Clutch Maintenance
Large Truck Unit Centrifugal Clutch Change
Clutch Maintenance
Tools Required
Grease
Disassembly Procedure
Assembly Procedure (Using New Bearings and Seal)
Structural Maintenance
Unit And Engine Mounting Bolts
Unit Inspection
Condenser, Evaporator and Radiator Coils
Fan Location
Defrost Damper
Fanshaft Assembly
Disassembly
Reassembly
Mechanical Diagnosis
Electric Standby (Optional) Diagnosis
Refrigeration Diagnosis
Cycle Diagrams
Cool Cycle
Condenser Evacuation Cycle
Heat/Defrost Cycle
Index
Wiring and Schematic Diagrams Index

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