Thermo King KD-II SR Maintenance Manual

$19.95 $14.95

Covers: Thermo King KD-II SR 30/50
Pages: 182
Format: PDF file
Compatibility: Windows/Mac/Tablet
Notes: Instant digital download only – no printed copy or CD-ROM media.

Full model list:

  • KD-II SR 30 (097195)
  • KD-II SR 50 230/3/60 EEC (097199)
  • KD-II SR 50 230/3/60 (097196)
  • KD-II SR 50 220/3/50 EEC (097200)
  • KD-II SR 50 380-460/3/50-6 (097197)
  • KD-II SR 50 380/3/50 EEC (097201)
  • KD-II SR 30 EEC (097198)

Topics:

  • Specifications
  • Maintenance Inspection Schedule
  • Unit Description
  • Unit Instruments
  • Unit Protection Devices
  • Unit Operation
  • Pre-trip Inspection (Before Starting Unit)
  • Starting Unit (Full Unit Self Check)
  • Selection of Operating Modes on CYCLE-SENTRY Equipped Units
  • Products Requiring Continuous Run Operation for Air Flow
  • Products Acceptable for CYCLE-SENTRY Operation
  • Restarting the Unit
  • After Start Inspection
  • Loading Procedure
  • Post Load Procedure
  • Post Trip Checks
  • Unit Photographs
  • μP-T System Description
  • General Description
  • μP-T Control System
  • Microprocessor Power Switch
  • Optional Electric Standby (Model 50 Units Only)
  • Standard Model 50 Features
  • Optional Model 50 Features
  • Serial Number Locations
  • Remote Control Panel Features
  • μp-T Alarms
  • Alarm Code Definitions
  • μP-T Unit Self Check Test
  • Electrical Maintenance
  • Service Precautions
  • Alternator with Integral Regulator
  • Charging System Diagnostic Procedures
  • Excessive Voltage Output
  • 12V Alternators with Internal Regular Setting
  • Battery
  • Unit Wiring
  • Electrical Contacts
  • Charging System (12 Vdc)
  • Preheat Buzzer
  • Rpm Sensor
  • Glow Plugs
  • Condenser/Evaporator Fan Rotation (Electric Standby Operation)
  • Defrost Air Switch Checkout and Adjustment
  • KD-II SR Units Equipped with a Three-Phase Electric Motor and
  • a Phase Converter That Operates on Single-Phase Power
  • Table of Contents (Continued)
  • Electrical Maintenance (continued)
  • Conversion System
  • Start System
  • Run System
  • Troubleshooting the Phase Conversion System
  • Electric Motor Tests
  • Troubleshooting Chart
  • High Capacity TherMax™ Heating System
  • Engine Maintenance
  • Engine Lubrication System
  • Crankcase Breather
  • Engine Air Cleaner
  • Engine Cooling System
  • Antifreeze Maintenance Procedure
  • Engine Fuel System
  • Bleeding the Fuel System
  • Fuel Filter Replacement
  • Electric Fuel Pump
  • Injection Pump Adjustments
  • Timing the Injection Pump to the Engine
  • Adjust Engine Valve Clearance
  • Fuel Limit Screw
  • Engine Mounts for KD-II SR Unit
  • Belt Tensions (Units Manufactured Prior to 1-97)
  • Auto Start/Stop
  • Idler Assembly
  • KD-II SR Idler Pulley Seal Installation
  • KD-II SR Idler Pulley Seal Installation
  • Integral Fuel Solenoid
  • TK 3
  • Fuel Solenoid Diagnostic and Replacement
  • Engine Speed Adjustments
  • Refrigeration Maintenance
  • System Evacuation
  • Evacuation is Important and is Critical to System Performance!
  • Set Up and Test of Evacuation Equipment
  • Unit Evacuation
  • Unit Charging
  • Remove Evacuation Hoses
  • Refrigerant Leaks
  • Refrigerant Charge
  • Checking Compressor Oil
  • Compound Pressure Gauge (Optional Equipment)
  • High Pressure Cutout
  • Compressor Pump Down and Checkout
  • Low Side Pump Down
  • Three-way Valve Condenser Pressure Bypass Check Valve
  • Table of Contents (Continued)
  • Refrigeration Service Operations
  • Accumulator
  • Compressor
  • Condenser/Radiator Coil
  • Liquid Line Check Valve Replacement
  • Dehydrator (Filter-Drier)
  • Evaporator Coil
  • Expansion Valve Assembly
  • Heat Exchanger
  • High Pressure Cutout Switch
  • High Pressure Relief Valve
  • Pilot Solenoid
  • Pressure Regulator Valve
  • Receiver Tank
  • Three-way Valve Condenser Pressure Bypass Check Valve Repair
  • Three-way Valve Repair
  • KD-II SR Compressor Pulley Removal and Installation
  • R-134a and R-404A
  • Equipment Recommendations for use with R-134a and R-404A
  • Refrigerant Recovery System—THE COLLECTOR
  • Hilliard Clutch Maintenance (Prior 4-97)
  • Hilliard Clutch Maintenance (Starting 4-97)
  • Structural Maintenance
  • Unit and Engine Mounting Bolts
  • KD-II SR Lift Points
  • Unit Inspection
  • Evaporator Coil
  • Condenser Coil
  • Defrost Damper
  • Jackshaft Assembly
  • Fan Location
  • Fan Shaft Assembly
  • Fan Shaft Assembly Overhaul
  • Mechanical Diagnosis
  • Electric Standby (Optional) Diagnosis
  • Refrigeration Diagnosis
  • Cool Cycle—KD-II with TherMax™ Heating
  • Condenser Evacuation Cycle—KD-II with TherMax™ Heating
  • Heat and Defrost Cycle—KD-II with TherMax™ Heating
  • Wiring Diagrams and Schematics Index

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