New Holland TJ275, TJ325, TJ375, TJ425, TJ450, TJ500 Tractor Service Manual

Covers: New Holland TJ275, TJ325, TJ375, TJ425, TJ450, TJ500 Tractors
Pages: 6,553
Format: PDF file
File size: 873mb
Compatibility: Windows/Mac computers
Notes: Instant digital download only – no printed copy or CD-ROM media.

This professional service manual is the complete & latest edition available with over 6,500 pages. It contains official service procedures for New Holland TJ275, TJ325, TJ375, TJ425, TJ450 and TJ500 tractors. This manual is the definite resource for step-by-step procedures, troubleshooting, diagnostics, specifications, illustrations and diagrams for the tractor. View the service manual on your computer or print off detailed information to service or repair your tractor to the manufacturer’s standards. The service manual is also referred to as the repair manual or shop manual.

Latest edition. High speed internet required to download.

Topics:

GENERAL INFORMATION

• Standard Torque Specification
• Safety
• General Information and Specifications
• Maintenance Schedule – Fluids and Capacities

ENGINES

• Engine Removal and Installation
• Air Induction System
• Fuel System and Filters
• Radiator, Coolers and Condenser – Remove and Install
• 24 Valve, 8.3 Liter Engine – Introduction
• 24 Valve, 8.3 Liter Engine – Identification
• 24 Valve, 8.3 Liter Engine – Specifications
• 24 Valve, 8.3 Liter Engine – Troubleshooting Symptoms
• 24 Valve, 8.3 Liter Engine – Cylinder Block
• 24 Valve, 8.3 Liter Engine – Cylinder Head
• 24 Valve, 8.3 Liter Engine – Rocker Levers
• 24 Valve, 8.3 Liter Engine – Cam Followers
• 24 Valve, 8.3 Liter Engine – Fuel System
• 24 Valve, 8.3 Liter Engine – Injectors and Fuel Lines
• 24 Valve, 8.3 Liter Engine – Lubrication Oil System
• 24 Valve, 8.3 Liter Engine – Cooling System
• 24 Valve, 8.3 Liter Engine – Drive Units
• 24 Valve, 8.3 Liter Engine – Air Intake System
• 24 Valve, 8.3 Liter Engine – Exhaust System
• 24 Valve, 8.3 Liter Engine – Miscellaneous
• 24 Valve, 8.3 Liter Engine – Fuel System Troubleshooting and Repair – Troubleshooting Fault Codes
• 24 Valve, 8.3 Liter Engine – Fuel System Troubleshooting and Repair – Troubleshooting Symptoms
• Fuel System Troubleshooting and Repair – Electronic Engine Controls
• 9 Liter Engine – Introduction
• 9 Liter Engine – Identification
• 9 Liter Engine – Specifications
• 9 Liter Engine – Troubleshooting Symptoms
• 9 Liter Engine – Cylinder Block
• 9 Liter Engine – Cylinder Head
• 9 Liter Engine – Rocker Levers
• 9 Liter Engine – Cam Followers/Tappets
• 9 Liter Engine – Fuel System
• 9 Liter Engine – Injectors and Fuel Lines
• 9 Liter Engine – Lubrication Oil System
• 9 Liter Engine – Cooling System
• 9 Liter Engine – Drive Units
• 9 Liter Engine – Air Intake System
• 9 Liter Engine – Exhaust System
• 9 Liter Engine – Miscellaneous
• 9 Liter Engine – Fuel System Troubleshooting and Repair – Troubleshooting Fault Codes
• 9 Liter Engine – Fuel System Troubleshooting and Repair – Troubleshooting Symptoms
• 9 Liter Engine – Fuel System Troubleshooting and Repair – Electronic Engine Controls
• Viscous Fan Drive Test – TJ Models 275, 325, 375, and 425 – Hydraulic Fan Drive Test – TJ450
• INSITE Engine Software Users Manual

TRANSMISSION

• PS-3 Powershift Transmission Removal and Installation
• Engine/Transmission Drive Coupler Removal and Installation
• 16 Speed Powershift Transmission – How It Works
• 16 Speed Powershift Transmission Repair
• Rear Drive Line and Carrier Bearing
• Charge Pump Repair – 16-Speed Powershift Transmission
• PS-3 Powershift Transmission – Range Selector, Pressure Regulator and Master Clutch Valve Repair
• PS-3 Powershift Transmission – Pressure Testing and Troubleshooting
• 24 Speed Transmission Removal and Installation – TJ Series Tractors
• 24 Speed Transmission – How It Works, Pressure Testing and Repair

PTO

• PTO Clutch Removal and Installation
• PTO Drive Unit (Clutch) Repair
• PTO System – How It Works
• PTO Transfer Case Removal and Installation
• PTO Transfer Case Repair
• PTO Driveline and Carrier Bearing
• PTO Clutch Valve

BRAKES AND CONTROLS

• Power Brakes System – How It Works and Troubleshooting
• Service Brake Valve

HYDRAULIC SYSTEMS

• How to Read Symbols in a Hydraulic Schematic
• Hydraulic System – How It Works with Troubleshooting
• Steering Priority Valve (High Output Hydraulic System)
• Steering Priority Valve (Standard Hydraulic System)
• Hydraulic Gear Pump and Piston Pump Removal and Installation
• PFC Axial Piston Pump Repair
• Hitch System – How It Works
• Three Point Hitch Valve
• Hitch Cylinder Removal and Repair
• Remote Hydraulic Systems (Electronic) – How It Works and Troubleshooting
• Remote Valve and Coupler Removal, Instlalation and Repair (Electronic)
• Manual Remote Valve and Coupler Removal, Installation and Repair
• Axle Cooling and Lubrication System
• Hydraulic Filters
• Hydraulic Charge Pump Repair
• Hydraulic Fan/Motor Removal and Fan Motor and Pump Repair

TOWING HOOKS AND BALLASTING

• Drawbar Removal and Installation
• Center Hinge Bearings and Connecting Link

STEERING

• Steering Control Valve Removal and Installation
• Center Console, Steering Column, Pedals and Switches – TJ Series Tractors with Powershift Transmission
• Center Console, Steering Column, Pedals and Switches – TJ Tractors with 24 Speed Manual Shift Transmissions
• Steering Column Repair
• Steering Cylinders
• Steering Control Valve Repair

AXLES AND WHEELS

• Front Axle Removal and Installation
• Rear Axle Removal and Installation
• Front and Rear Axle Repair

CAB CLIMATE CONTROL

• Air Conditioning Troubleshooting
• Air Conditioning Component Service

ELECTRICAL SYSTEMS

• Electrical System – How It Works and Troubleshooting
• Denso Starting Motor
• Starting Motor – Delco Remy Series 42-MT
• Battery Servicing and Testing
• Bosch Alternator
• Standard Instrumentation – Calibration and Fault Codes
• Hitch Controller – Calibration and Fault Codes
• Transmission Controller – Calibration and Fault Codes
• Armrest Controller – Calibration and Fault Codes
• Remote Hydraulics Controller – Calibration and Fault Codes
• Performance Monitor Controller – Fault Codes
• Electronic Service Tool Users Manual TJ Series 4WD Tractors
• Aux67 Controller (For Megaflow) Calibration and Fault Codes

PLATFORM AND CAB

• Cab Removal
• Cab Top Removal and Installation
• Hood Removal and Installation
• Deluxe Air Seat

SCHEMATICS (FOLD OUT SIZE)

• Electrical – Wiring
• Hydraulic Circuits

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