1993-1999 International DT408, 466, 530 Troubleshooting Manual

Covers: 1993-1999 International DT408, 466 and 530 Engines

• Serial Numbers 850676 to 1193209
• With Bosch PES6P fuel system
• Non-electronic

Pages: 114
Format: PDF download
File size: 10mb
Compatibility: Windows/Mac/Mobile
Notes: Instant digital download only – no printed copy or CD-ROM media.

This downloadable PDF manual provides troubleshooting information for 1993 and 1999 International DT408, DT466 and 530 diesel engines w/ mechanical fuel system (NON-ELECTRONIC). Symptom troubleshooting, diagnostic tool usage and test procedures are included.

Dated Sept. 1993.

Topics:

• DIAGNOSTIC ANALYSIS
  • Oil Consumption
  • Fuel Consumption
  • High Coolant Temperature Or Loss
  • Combustion Leakage
  • Excessive Exhaust Smoke
  • Low Power
  • Fuel Dilution
  • Coolant In Oil Or Oil In Coolant
  • High Intake Manifold Pressure
  • Excessive Crankcase Pressure
  • Low Fuel Supply Pressure
  • Excessive Engine Speed
  • Excessive Air Inlet Restriction
  • Short Fuel Filter Life
• ENGINE PERFORMANCE ANALYSIS GUIDES
  • Instructions
  • Injection Pump Timing
  • Engine Speed [RPM]
  • Intake Manifold Pressure [Boost]
  • Definition Of Air Number
  • Exhaust Back Pressure
  • Smoke Level Test
  • Crankcase Pressure
  • Fuel Pressure
  • Air Cleaner Restriction
• DIAGNOSTIC TOOLS
  • Design Technology “Tech Time” Model 3354
  • Dynamic Timing Meter (Ztse-4142a)
  • Handheld Electronic Tachometer (Ztse-4387)
  • Timing Pin (Ztse-4372)
  • Plunger Timing Pin (Ztse-4373)
  • Beyers Model 200 Pressure Test Kit (Ztse-2239)
  • Dwyer Slack Tube Manometer
  • Wager Portable Smoke Opacity Meter Model 650a
  • Robert Bosch Smoke Sampling Kit (Se-2580)
  • Crankcase Pressure Orificed Restrictor Tool (Ztse-4039) w/ 0.406in. Orifice
  • Cooling System And Radiator Cap Tester (Ztse-2384)
  • Injector Nozzle Tester (Ztse-4045a)
• ENGINE DIAGNOSTIC TEST PROCEDURES
  • Engine Diagnostic Form EGED-115
  • Test Procedures
    • Sufficient Clean Fuel
    • External Leakage
    • Shutoff Cable/electric Shutoff
    • Injection Pump Initial Timing (Static Timing)
    • Throttle Cable
    • Low/High Idle (Rpm)
    • Air Cleaner Maximum Restriction
    • Transfer Pump Pressure And Inlet Restriction Check
    • Intake Manifold Pressure
    • Crankcase Pressure
    • Wastegate Actuator
    • Aneroid Diaphragm
    • Test Injection Nozzles
    • Exhaust Back Pressure
    • Measure Smoke Intensity
    • Intake And Exhaust Valve Clearance
    • Performance Data Guidelines

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