Toyota 6BNCUE15, 6BNCUE18 Forklift Repair Manual

Covers: Toyota 6BNCUE15, 6BNCUE18 Forklift (Series “E”)
Pages: 100
Format: PDF file
File size: 2mb
Compatibility: Windows/Mac/Tablet
Notes: Instant digital download only – no printed copy or CD-ROM media.

This service manual contains maintenance, specifications and repair procedures for the chassis and body of the Toyota 6BNCUE15, 6BNCUE18 Forklift. View the repair manual on your computer/tablet or print off detailed specifications, service and maintenance instructions, including illustrations, as needed. Inside this manual you will find all the detailed information needed to correctly perform maintenance and repairs.

Topic List:

FRAME
Battery Rollers
Battery Gates
Overhead Guard
Rear Post
Front Cover
Top Cover
Control Cover
Operator Compartment Pads
Floor Mat / Brake Pedal Pad
High Back Pad
Decals

DRIVE
Drive Train
Drive Unit
Drive Motor
Gearbox
Drive Wheel Assembly
Changing Drive Tires
V-Ring Seal
Drive Wheel Spindle
Drive Unit Rebuild – Disassembly
Drive Unit Rebuild – Assembly
Carrier Rebuild

BRAKES
Brake System
Disc Brake Unit
Brake Pedal
Brake Adjustments

STEERING
Steering System
Steer Pump and Motor Assembly
Steer Motor Brushes
Steer Pump
Steer Pressure Adjustment
Steer Control Valve
Hydraulic Motor
Steer Gear
Steer Fork Assembly
Steer Wheel Assembly
Changing Steer Tires
Steer Position Potentiometer

OPERATOR CONTROLS
Description
Control Handle Assembly
Control Handle Potentiometer
Battery Disconnect Lever
Horn Button Spring
Lift & Travel Springs
Control Handle Replacement
Light and Auxiliary Rocker Switches
Keyswitch

LIFT AND AUXILIARY HYDRAULICS
Theory of Operation
Lift Pump
Lift Pump & Motor Assembly
Lift Pump Motor Brushes
Valve Cartridges
Hydraulic Oil Filter
Hydraulic Oil
Tilt Cylinders
Tilt Angle Adjustment
Relief Pressure Adjustment

ELEVATING
Mast Description
Carriage
Mast
Center (Free-Lift) Cylinder
Outer Lift Cylinders
Checks and Adjustments

ELECTRICAL
Capacitor Discharge
System Controller / Operator Display Box
Operator Display Board / Memory Board
Traction Amplifier
Contactor Tips
Main Power Contactor
Lift and Steer Contactors
Fuses
Horn
Horn Relay
Amplifier Diodes

PROGRAMMING AND DIAGNOSTICS

PREVENTIVE MAINTENANCE

TROUBLESHOOTING
Battery Rollers
Battery Gates
Overhead Guard
Removal
Replacement
Rear Post
Removal
Replacement
Front Cover
Removal
Replacement
Top Cover
Removal
Replacement
Control Cover
Removal
Replacement
Operator Compartment Pads
Removal
Replacement
Floor Mat / Brake Pedal Pad
Removal
Replacement
High Back Pad
Removal
Replacement
Decals

Example content (actual manual may vary):

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