Mack ASET AI/AMI Diesel Engine Repair Manual

Covers: Mack ASET AI, AMI Diesel Engine w/ EGR
Pages: 494
Format: PDF file
File size: 43mb
Compatibility: Windows/Mac/Tablet
Notes: Instant digital download only – no printed copy or CD-ROM media.

This manual contains mechanical removal, installation and overhaul procedures for Mack ASET AC Diesel Engines. Complete specifications for overhaul/repair are included in addition to illustrations to guide the diesel mechanic through the process.

Topic List:

• About The Mack ASET Diesel Engine
• Engine Model Identification
• Description And Operation
• Engine Design Features
• Component Location View
• Engine Symptom Diagnosis For Mack Aset Engines
• Camshaft Timing And Lobe Lift Checks
• Chassis-mounted Charge Air Cooling Tests
• Cylinder Head And Cylinder Block Leak Test Procedure
• Engine Brake Tests (Mack Powerleash)
• Engine Brake Tests (J-tech)
• Lubrication System Maintenance For Aset Engines
• Fuel Filter Element Replacement For Aset Ai/ami Engines
• Coolant Conditioner Element Replacement For Aset Engines
• Drive Belt Replacement And Tensioning For Aset Ai/ami Engines
• Engine Removal
• Engine Disassembly
  • General Instructions
  • Filter Element Removal
  • Dipstick Tube Removal (Front-redesign)
  • Oil Cooler And Oil Filter Mounting Bracket Assembly Removal
  • Mounting Engine In Stand
  • Alternator Removal
  • Engine Electronic Control Unit (Eecu) Removal
  • Thermostat Housing Removal
  • Water Pump Assembly Removal
  • Coolant Manifold Removal
  • Air Inlet Manifold Removal
  • Turbocharger Removal
  • Fuel Nozzle Inlet Tube Assembly Removal
  • Exhaust Manifold Removal
  • Engine Wiring Harness Removal
  • Electronic Unit Pump (Eup) Removal
  • Oil Fill Tube Removal
  • Air Compressor Removal
    Cylinder Head Cover And Spacer Removal
  • Rocker Arm, Valve Yoke And Push Rod Removal
  • Revised Rocker Arm Shaft Mounting Bolts
    Nozzle Holder Removal
  • Cylinder Head Assembly Removal
  • Vibration Damper And Crankshaft Hub Removal
  • Oil Pan Removal
  • Oil Pump Removal
    Front Cover Removal
  • Auxiliary Shaft Removal
  • Camshaft Removal
  • Piston And Connecting Rod Assembly Removal
  • Flywheel Removal
  • Flywheel Housing Removal
  • Main Bearing Cap Removal
  • Crankshaft Removal
• Cylinder Block Reconditioning
  • Special Tools Required
  • Piston Cooling Spray Nozzle Removal
  • Cylinder Sleeve Removal
  • Cleaning And Inspection
  • Cylinder Sleeve Counterbore
  • Cup Plug Replacement
  • Pipe Plug Replacement
  • H-ring Replacement
  • Camshaft Bushing Replacement
  • Auxiliary Shaft Bushing Replacement
  • Cylinder Sleeve Installation
  • Piston Cooling Spray Nozzle Installation
  • Cylinder Block Dowel Pin Replacement
• Crankshaft And Flywheel Bench Procedures
  • General Information
  • Crankshaft Inspection
  • Crankshaft Dowel Pin Replacement
  • Crankshaft Gear Replacement
  • Crankshaft Wear Ring Installation
  • Flywheel Inspection And Resurfacing
• Auxiliary Shaft And Camshaft Bench Procedures
• Connecting Rod And Piston Bench Procedures
• Cylinder Head Overhaul
  • Special Tools Required
  • Inlet And Exhaust Valve Removal
  • Cylinder Head Cleaning And Inspection
  • Fire Ring Groove Cutting
  • Valve Guide Replacement
  • Valve Seat Insert Replacement
  • Valve Spring Inspection
  • Injection Nozzle Holder Insert Replacement
  • Valve Yoke Guide Pin Replacement
  • Cylinder Head Cup Plug Replacement
  • Cylinder Head Pipe Plug Replacement
  • Inlet And Exhaust Valve Inspection
  • Inlet And Exhaust Valve Installation
  • Valve Rocker Arm Shaft Bench Procedures
• Lubrication System Bench Procedures
• Cooling System Components Bench Procedures
• Fuel System Component Bench Procedures
• Engine Reassembly
• Engine Installation
• Electronic Unit Pump Replacement (In-chassis)
• Camshaft Replacement (In-chassis)
• Exhaust Valve Yoke Pin And Valve Rotator Inspection And Replacement Criteria (In-chassis)
• Valve Lifter H-ring Dislodgement And Alignment Inspections (In-chassis)
• Cooling System Service Procedures (In-chassis)
• Engine Setup And Adjustments
  • Fuel Injection Timing
  • Valve Adjustment
  • Valve Adjustment Procedure
  • Electronic Unit Pump (Eup) Calibration
• Engine Speed And Position Sensors Installation And Adjustment
• Engine Final Preparation And Operational Check
• Rebuilt Engine Run-in Procedures
• Aset Ai/ami Engine Mechanical Specifications
• Aset Engine Assembly Lubricants And Sealants
• Aset Ai/ami Engine Drive Belt Specifications (Engines With Front-redesign Configuration)
• Schematic & Routing Diagrams
• Aset Ai/ami Engine Systems Schematics
• Aset Engine Special Tools
• Fastener Identification
• Torque Wrench Use
• Turbocharger Failure And Actions Required To Avoid Repeat Failure
• Index

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