Freightliner RV Chassis Workshop Manual (MC, XC, VCL Series)

Covers: Freightliner RV Chassis (MC, XC, VCL Series)

• VINs starting in 4UZ only
• Includes updates through May 2021

Pages: 1,147
Format: PDF
File size: 76mb
Compatibility: Windows/Mac/Tablet/Smartphone
Features: Searchable, printable
Notes: Instant digital download only – no printed copy or CD-ROM media.

This professional workshop manual contains service and maintenance procedures for the Freightliner RV – MC, MCL, XC, XCF, XCL, XCM, XCP, XCR, XCS or VCL chassis. The workshop manual offers detailed step-by-step instructions, illustrations, specifications and diagrams. Additionally, the included maintenance manual covers routine chassis service such as fluid and filter changes, and adjustments. View the PDF manuals on your computer/tablet/smartphone or print off pages for the shop.

Topics:

This manual generally covers removal/installation/adjustment procedures and troubleshooting for the chassis only. For individual component overhaul please refer the part manufacturer. For wiring schematics, refer to FCCC or coach builder.

• VIN Decoding
• Maintenance Schedules
• Routine Maintenance Procedures
• Fluids, Filters and Lubrication (Chassis)
• Fastener Information
• Pulley and Drive Belt Inspection
• Drive Belt Replacement
• Cummins Rear Engine Removal and Installation
• Exhaust Brake Removal and Installation
• Engine Removal and Installation, Caterpillar CFE
• Detroit Diesel 13 Engine Alternator Pulley Torque Values
• Air Cylinder Replacement
• Air Cleaner
• Air Intake
• Charge Air Cooler
• Air Compressor, Midland SS191
• Starters, Delco Remy
• Alternators, Delco Remy
• Alternators, Leece-Neville
• Starter, Nippondenso
• Cooling System Troubleshooting
• Radiator Assembly
• Horton Fan Clutch
• Engine Block Heater, Phillips
• Automatic Transmission, Allison (Removal/Installation)
• Transmission Shift Controller Removal and Installation
• Arens Shift-by-Wire (SBW) System
• Mechanical Throttle Control
• Electronic Throttle Control, Williams
• Electronic Throttle Control, Felsted
• Throttle Kick-Down Cable
• Frame Assembly
• Chassis Layout Diagrams
• Front Suspension, Neway AS–120
• Rear Suspension, Neway AD–200
• Front Suspension, Neway IFS–114
• Rear Suspension, Neway ADTB–280
• Rear Suspension, Neway ADL
• Rear Suspension, V-Ride
• Front Suspension, ZF IFS
• Front Axle Alignment
• ZF Front Axle Alignment
• Front Axle Wheel Hubs and Wheel Bearings
• Detroit Front Axles
• Front Axle Oil Seals
• Rear Axle Alignment
• Rear Axle Wheel Hubs and Wheel Bearings
• Detroit Rear Axles
• Wheels and Tires
• Tire Pressure Monitoring System (TPMS)
• Driveline Components
• Air Brake Plumbing, Chassis Diagrams
• Air Brake System Troubleshooting
• Air Lines and Fittings
• Air Reservoir
• Brake Drums
• Service Brake Chamber, Midland
• Service Brake Chamber, MGM
• Automatic Slack Adjuster, Meritor (Rockwell)
• Automatic Drain Valve, Bendix DV–2
• Relay Valve, Bendix R–12 and R–14
• Service Brakes, Meritor Cam-Master “Q” Series
• Air Dryer, Midland Pure Air Plus
• Hydraulic Brake System, Bosch
• Bosch Pin Slide Brakes
• Bendix Air Disc Brakes
• Meritor WABCO Pneumatic Antilock Braking System
• Service Brake Chambers, Haldex
• Automatic Slack Adjusters, Meritor (Rockwell)
• Automatic Slack Adjuster, Bendix
• PURest Air Dryer
• Air Dryer, Bendix AD-IP
• Air Dryer, Bendix AD-9
• Air Dryer, Meritor WABCO System Saver 1200 Plus
• Air System Troubleshooting
• Air Leak Diagnostics
• Steering Driveline, Spicer
• Drag Link
• Steering Column Assembly, Douglas Autotech Tilt/Telescoping
• Ross TAS55/65/85 Steering Gear
• TRW TAS55/65/85 Steering Gear
• Bosch S2 Steering Gear
• Power Steering System Troubleshooting Procedures
• Power Steering Pump, Vickers VT10 Series
• Power Steering Pump, TRW PS Series
• Steering Column Assembly, TRW Tilt/Telescoping
• Steering Column Assembly, ZF Tilt-Telescoping
• SmartWheel Steering Wheel
• Fuel Tanks and Fuel Lines
• Fuel/Water Separator, Alliance
• Fuel/Water Separators, DAVCO
• Exhaust System
• Aftertreatment System, EPA07
• Aftertreatment System, EPA10 and Newer
• Diesel Exhaust Fluid System, EPA10 and Newer
• Lighting
• Batteries, Maintenance-Free
• Instrument Cluster
• Air Restriction Indicator
• Electrical Power Center (For Schematics, Refer To Coach Builder or Request From FCCC)
• Instrumentation Control Unit, ICU3-M2
• Vehicle Data Computer
• Light Bar Control Unit (LBCU)
• Electronic Stability Control
• Refrigerant Compressor, Sanden SD7 Series
• Air Conditioning System

This manual covers 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 Freightliner Custom RV Chassis.

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